Tel：+61-3-95790098
Mob：+61-431088696
Email：hm.australia@hmbusiness.com
WhatsApp：+61-431088696
Main Salient Features:
All in one mono-block machine with liquid filling, stopper plugging and cap crimping.
The application of this machine is wide range, and it is suitable for different sizes of vials, such as 2-100ml vial size.
Fast change over design. Vial size parts change over are easily and conveniently done.
Stopper size parts and cap size parts are also easily change over and adjustable.
Using servo motor driving to feed bottle in the filling, stoppering and capping station, the high precise index controls the bottle in proper position. No gears, chains, driving belt etc transmission system, no pollution at all for the sterile zone.
Can setup speed and regulation through the HMI friendly.
Mono-block vial filling, stoppering and capping machine, combine the capping machine into the filling and stoppering machine together to save the clean room space.
European CE standard with safety guard cover.
Control system with High configuration SIEMENS PLC and touch screen HMI.
Servo motor driving for filling in high precision.
User friend interface for automatic operation.
Working parameters can be set and stored in the PLC.
Parameters and recipe will be saved and load on next startup.
High filling accuracy: filling liquid by high precision peristaltic pump with high precision servo motor controlling, suitable for filling injectable liquid in a high accuracy and
No vial no filling, no stoppering and no capping
Lack of vials, stoppers and cap, automatic alarms.
Meet with GMP regulation:
MOC: Contact parts are high stainless steel 316L and food grade silicon-gel tube.
Non contact cover is stainless steel ss304 or other corrosion-resistant alloy.
Machine are in Full close working conditions. No pollution to the product or to the environment.
Easy
Adopt sanitary jaw type or single-blade crimp sealing system, suitable for both alu cap and alu-plastic flip-off cap.
Also avoid alu particle generation and flying.
General Description of the machines
Operation height: 850+/-20 mm
Electricity Connection 380V, 50Hz, 3phases
Cable Wiring: Cable marking is included with identifier characters
Material: stainless steel, anodized aluminum and appropriate plastic materials, if not mentioned otherwise if possible
Electrical cabinet: electrical cabinet in Stainless steel (SS304)
Human Machine Interface: SIEMENS Touch Screen
Control system SIEMENS PLC
Language : All documents are in English language, if not mentioned
Design concept
Adopts the high standards of design concept, the independent structure is more suitable for modular ergonomic criteria, satisfied with the rationality of operator interface and user.
The main parts contact liquid material are made of 316L stainless steel and food grade silicon tube, other non-contact parts are made from sus304 stainless steel or POM or other material can satisfy the requirements of sterile and cleaning.
Using high precision peristaltic pump with servo motor controlling for filling sterile liquid, or piston pump etc filling system, it can dose of liquid constant in the containers with high accuracy.
Structural description
The frame covered by stainless steel. The sides of protective plate used SS304.
Cabinet is made of 304 stainless steel, connecting with the equipment.
The operating height is 850mm and regulating range is ±20mm.
Vials transmission
Vials in-feed from tray loader to the turntable, then come into the filling station by the star wheel, after it filled liquid and stoppering, it will go to the capping station and then go to the out-feed by the star wheel and pusher.
Filling system
The filling system has precision peristaltic pump, using servo-motor controlling. It can set and adjust the dosing volume by the HMI. The parts contact with medicine are made of 316L stainless steel or food grade silicon-gel tube which satisfy the sterile requirements.
The silicon-gel tube and filling nozzles can be removed cleaning and sterilization.
Stoppering system
The rubber stopper can automatically go into stoppering station after the vibration hopper.
Automatic manipulator Pick & Place system and Inserting the stopper into the bottle mouth to seal it smoothly.
The rubber stopper hopper made of polishing treatment stainless steel, can be removed, cleaning and disinfection.
Main Driving system
Main motor driving system, use
It is intermittent type of machine, the range of speed regulation is large, running precisely and stably, no falling vials，no broken vials.
There’s an emergency stop button under the user’s right hand.
Vial Capping system is suitable for sealing procedure of vial by aluminum cap and flip-off cap.
By single or double capping head with advantages of low damaged and attractive appearance.
The capping station is configured with a star-wheel for vial movement. When the vial goes to the capping station, the capping head will come down to the vial mouth to complete capping.
The material of capping heads is made of special alloy, which can increase the abrasion resistance.
Capping head mechanism can adjust the height to suitable for different size of vials.
The star wheel is made of high-quality POM with small friction coefficient.
Electrical installation
Electrical equipment comply with current Electrical regulations(IEC).
Electrical supply voltage and hertz must be confirmed before.
Control Cabinet including the parts as follows:
One set of programmable logic controller （PLC）SIEMENS, logic control input and output.
One touch Screen SIEMENS or Mitsubishi brand, to display output, speed and fault.
Each motor overload protection and switch.
The sensor used to measure and control.
Monitoring and control system
Use the password’ setting to operate the equipment and set the parameters.
The main menu screen
Including parameters setting, operating system, alarm records.
Parameters setting screen,
Including：When the output reached the setting, automatic tips and stop.
Operating system screen
Including：Vial in-feed switch, stoppering switch, main switch, no vial no filling and no stoppering switch, cap feeding switch, time display, the number of produced vials display.
Alarm records screen
Display each failure occurring time and solving methods.
HMI touch screen: SIEMENS Germany
Frequency inverter: SIEMENS Germany
O-1. Extra vial size change parts for different vial
O-2. Extra stopper size change parts for different stopper size.
O-3. Extra cap size change parts for different cap type and cap size.
O-7. Aluminum particle sucking devices
There is a sucking groove at the capping station.
It need to connect with the vacuum dust collector, sucking out of aluminum particles from capping.
The device can guarantee the clean environment of capping area.
Vacuum dust collector with 5m flexible hose is included.
open Restricted Access Barrier system,
The door made of tempered glass or organic glass, equipped with electronic safety protection device.
LED lighting and switches.
Air flow speed sensor and display.
(If local power supply or plug has any difference, customer should inform before order. We will amend according to customer’s requirements as an option.)
